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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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I would like to use this cylinder:
http://www.surpluscenter.com/item.as...name=hydraulic for an operation similar to an "H" frame arbor press. I bought a Northern Equip. 20 to press for the basic. The top has a 5/8" thick plate welded to a 1/8" x 6" x 2-1/2" "C" channel. I want to mount the nose of the cylinder into the plate so the body of the cylinder is above the press with the rod pointing down. One thought I had was to hole saw the plate/channel, weld a steel donut onto the cylinder and insert the cylinder into the sawn hole and make a split clamppy kind of thing clamped above the channel on the cylinder. Can I safely weld something to the cylinder if I promise to stitch it and cool it in stages? The cylinder will need to only put-out 1,000 lbs or less. Maybe I could get away with split collars on both sides? How much pressure would they take before the cylinder pushed out? Thanks for your synapses! |
#2
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In article %J1Ud.36810$by5.13574
@newssvr19.news.prodigy.com, "Tom Gardner" tom(nospam) @ohiobrush.com says... I would like to use this cylinder: http://www.surpluscenter.com/item.as...name=hydraulic for an operation similar to an "H" frame arbor press. I bought a Northern Equip. 20 to press for the basic. The top has a 5/8" thick plate welded to a 1/8" x 6" x 2-1/2" "C" channel. I want to mount the nose of the cylinder into the plate so the body of the cylinder is above the press with the rod pointing down. One thought I had was to hole saw the plate/channel, weld a steel donut onto the cylinder and insert the cylinder into the sawn hole and make a split clamppy kind of thing clamped above the channel on the cylinder. Can I safely weld something to the cylinder if I promise to stitch it and cool it in stages? The cylinder will need to only put-out 1,000 lbs or less. Maybe I could get away with split collars on both sides? How much pressure would they take before the cylinder pushed out? Thanks for your synapses! I like the split clamp idea. Buy a split shaft collar from McMaster ($12 for a 2-1/4", for example) and drill a few holes in it to fasten it to the top plate of the press. Ruland says it'll slip at an axial load of 8000# on a soft shaft if you torque the clamp screw to 325 in-lbs. Avoid clamping on the tube anyplace the piston passes. Welding near the nose would probably be OK if you disassemble the cylinder first. Ned Simmons |
#3
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![]() "Ned Simmons" wrote in message ... In article %J1Ud.36810$by5.13574 @newssvr19.news.prodigy.com, "Tom Gardner" tom(nospam) @ohiobrush.com says... I would like to use this cylinder: http://www.surpluscenter.com/item.as...name=hydraulic for an operation similar to an "H" frame arbor press. I bought a Northern Equip. 20 to press for the basic. The top has a 5/8" thick plate welded to a 1/8" x 6" x 2-1/2" "C" channel. I want to mount the nose of the cylinder into the plate so the body of the cylinder is above the press with the rod pointing down. One thought I had was to hole saw the plate/channel, weld a steel donut onto the cylinder and insert the cylinder into the sawn hole and make a split clamppy kind of thing clamped above the channel on the cylinder. Can I safely weld something to the cylinder if I promise to stitch it and cool it in stages? The cylinder will need to only put-out 1,000 lbs or less. Maybe I could get away with split collars on both sides? How much pressure would they take before the cylinder pushed out? Thanks for your synapses! I like the split clamp idea. Buy a split shaft collar from McMaster ($12 for a 2-1/4", for example) and drill a few holes in it to fasten it to the top plate of the press. Ruland says it'll slip at an axial load of 8000# on a soft shaft if you torque the clamp screw to 325 in-lbs. Avoid clamping on the tube anyplace the piston passes. Welding near the nose would probably be OK if you disassemble the cylinder first. Ned Simmons That's just it, the cylinder is welded shut so it can't come apart, but you point out that a collar will take 8,000 lbs. That's GREAT, no weld needed! |
#4
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On Sat, 26 Feb 2005 17:15:52 GMT, "Tom Gardner"
wrote: That's just it, the cylinder is welded shut so it can't come apart, but you point out that a collar will take 8,000 lbs. That's GREAT, no weld needed! I've never seen a cylinder welded shut. They all come apart on the rod end in one fashion or another. Based on the rather lousy pic I'd say this one has a screw end gland on the rod end. Personally in your situation I'd make a split clamp for the bottom but not expect it to hold all the push. Then just run two pieces of strap up each side of the cylinder. Weld the straps to the top plate of the press and pin them in the end of the cylinder. That way the spit clamp just has to hold the cylinder steady. The problem I see with clamping is that it could crush the tube enough to cause problems depending on how the end gland is constructed. Wayne Cook Shamrock, TX http://members.dslextreme.com/users/waynecook |
#5
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![]() "Wayne Cook" wrote in message ... On Sat, 26 Feb 2005 17:15:52 GMT, "Tom Gardner" wrote: That's just it, the cylinder is welded shut so it can't come apart, but you point out that a collar will take 8,000 lbs. That's GREAT, no weld needed! I've never seen a cylinder welded shut. They all come apart on the rod end in one fashion or another. Based on the rather lousy pic I'd say this one has a screw end gland on the rod end. John Deere uses unservicable welded hydraulic cylinders on its' compact tractor line of attachments. Our front mount broom and the belly mount mower both use them. Shawn |
#6
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On Sun, 27 Feb 2005 13:56:26 -0500, "Shawn" shawn_75ATcomcastDOTnet
wrote: "Wayne Cook" wrote in message .. . On Sat, 26 Feb 2005 17:15:52 GMT, "Tom Gardner" wrote: That's just it, the cylinder is welded shut so it can't come apart, but you point out that a collar will take 8,000 lbs. That's GREAT, no weld needed! I've never seen a cylinder welded shut. They all come apart on the rod end in one fashion or another. Based on the rather lousy pic I'd say this one has a screw end gland on the rod end. John Deere uses unservicable welded hydraulic cylinders on its' compact tractor line of attachments. Our front mount broom and the belly mount mower both use them. Hmm. I'll have to look at the ones I've got. Ok I went and looked. They are welded on both ends. But those are definitely a rarity in hydraulic cylinders. However I've seen a lot of cylinders that looked like they couldn't come apart but actually did if you know the trick. I rebuild cylinders fairly regularly and I've seen a number of unusual schemes used to hold the rod end gland in place. Wayne Cook Shamrock, TX http://members.dslextreme.com/users/waynecook |
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