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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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We need to purchase some lathes for teaching mechanical engineering
college students how to machine. Here's what we want: 1. about $2k per lathe. 2. 3-4 identical machines. 3. reasonably easy to use for beginners, no unusual safety risks. 4. doesn't require a great deal of work to get running well and looking good. 5. reasonably quiet since many machines will be running at once. 6. won't 'self-disassemble' if/when a student crashes the compound into the chuck. 7. able to get parts without a lot of work or expense 8. not such a treasure that it would be a tragedy if/when the students destroy it (so, no used Monarch 10EE despite how well built they are). We don't expect to get everything we want. From reading the archives, either of the 12x Chinese lathes (belt-drive or gear-head version) are looking like the best options (flame-suit on). We initially wanted American iron, but new ones are of course above our budget and good used ones are hard-to-find (and we need 3). The biggest risk with Chinese seems to be long-term parts availability. But, I think both these lathes have been around for a while (?), so if discontinued, I think parts would show up on ebay. I think the gear-head is more popular than the belt drive... not sure. Worst-case is we either a) make one lathe a donor, b) use our Haas machines to make replacements (a good advanced student project at that), or c) replace them. From what I have read, the 12x37 belt-drive is the better choice for quality and quietness, also the belt-drive should be better for abuse. The threaded spindle is not my pref, but I understand they have set-screws (or we could lock-out reverse). The main advantages of the 12x36 gear-head seem to be its camlock spindle and (probably) better parts availability. On suppliers, I understand the machines themselves are the ~same, but that Grizzly and Bill's Tool Crib have the best service. The 12x37 belt-drive lathe: Grizzly G9249 Enco '12x36' (actually 12x37) DP-510-2587 The 12x36 (or 12x24) gear-head lathe: Grizzly G4003 or G4002 Enco DP510-2589 BTC Birmingham 1236GH HF 33274-7VGA FYI, the rest of our shop consists of two used but good Lagun mills (donation from industry), one each Haas toolroom mill and lathe, and Jet horiz. bandsaw, drill press, sander, etc. (all purchased before I started this year). Any thoughts on which lathe is best for us/students, other considerations, or which supplier to use? Thanks, David Malicky University of San Diego |
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